Die Cutting Services

Custom shapes that make print harder to ignore.

Voom provides die cutting services for custom shaped print, door hangers, packaging, sleeves, pocket folders, hang tags, product labels, coupons, tickets, shaped postcards, and specialty print finishing.

Based in Plano, Voom supports die cutting, rotary die cutting, steel rule die cutting, print finishing, and custom print production across Dallas-Fort Worth.

Die cut printed pieces with custom shapes
Die Cutting Custom Shapes Rotary Die Cutting Packaging Print Finishing

Quick Answer

What is die cutting?

Die cutting is a print finishing process that cuts paper, cardstock, labels, packaging, or printed materials into a custom shape using a die, blade, or specialized cutting process.

Die cutting can create rounded corners, windows, tabs, handles, pop-outs, custom outlines, perforations, pocket folder flaps, hang holes, and shaped print pieces that stand out from standard rectangles.

Custom Shapes Create printed pieces with curves, cutouts, tabs, notches, windows, handles, and unique outlines.
Rotary Die Cutting High-speed rotary die cutting can support production efficiency for the right print projects.
Packaging Support Useful for sleeves, inserts, folders, hang tags, retail pieces, and packaging-related print.
Finishing Guidance Voom can review shape, stock, size, scoring, folds, perforations, and production details before the job runs.

Why Die Cutting

Print does not have to stay inside a rectangle

Die cutting gives printed pieces a physical shape that can support the message, function, product, or campaign. It can make a piece more useful, more memorable, and easier to interact with.

Custom Shaped Print

Use die cutting for shaped postcards, flyers, business cards, coupons, invitations, and promotional print pieces.

Functional Cutouts

Add handles, tabs, windows, hang holes, pop-outs, notches, or tear-off elements that make the piece easier to use.

Packaging Pieces

Create sleeves, inserts, folded pieces, retail displays, pocket folders, and packaging components that need precise cuts.

Door Hangers

Die cutting is a natural fit for door hangers, hanger holes, coupons, neighborhood campaigns, and service promotions.

Hang Tags and Labels

Support product tags, retail labels, shaped tags, hole punches, and print pieces that attach to products or displays.

Scoring and Perforating

Die cutting can work with scoring, folding, perforating, and other finishing steps when a piece needs to fold, tear, open, or assemble correctly.

Custom die cut print finishing sample

Common Applications

Good die cutting starts with the final use

The best shape depends on how the printed piece will be handled, mailed, folded, displayed, packed, or used by the recipient.

  • Door hangers: Campaign pieces, service reminders, promotions, and neighborhood marketing.
  • Packaging and sleeves: Retail sleeves, inserts, wraps, folded pieces, and packaging components.
  • Shaped postcards and flyers: Custom outlines that help direct mail and promotional print stand out.
  • Pocket folders: Custom flaps, slots, tabs, business card slits, and presentation folder details.
  • Hang tags and product labels: Product tags, shaped cards, holes, notches, and retail attachment points.
  • Coupons, tickets, and tear-offs: Perforations, removable cards, response pieces, and event tickets.
Die cutting depends on stock, thickness, shape complexity, scoring, folds, perforations, grain direction, finishing, and quantity. Voom can help review the project before production so the shape works the way it should.

Process

A clean custom shape takes planning

Die cutting is part production, part finishing, and part engineering. Voom helps connect the shape to the print, stock, finishing, scoring, perforating, and final use.

Review the idea

Voom reviews the shape, piece size, stock, quantity, scoring, folds, perforations, and how the finished item will be used.

Plan the cut

The die cut path, safety areas, fold lines, score marks, holes, tabs, and production details are checked before the job moves forward.

Print and finish

The piece is printed, cut, scored, perforated, folded, or finished depending on the project requirements.

Pack or distribute

Finished pieces can be boxed, packed, mailed, kitted, or prepared for delivery with other Voom services.

FAQ

Die cutting questions, answered

What is die cutting in printing?

Die cutting is a print finishing process that cuts printed materials into custom shapes. It can be used for shaped postcards, door hangers, packaging, folders, hang tags, labels, coupons, tickets, and other specialty print pieces.

What is rotary die cutting?

Rotary die cutting uses a rotary cutting process that can support efficient production for certain die cut print jobs. It is useful when the project specs, shape, stock, and quantity are a good fit.

Can Voom create custom shaped postcards or flyers?

Yes. Voom can produce custom shaped print pieces such as shaped postcards, flyers, coupons, cards, invitations, and promotional materials when the stock, size, and shape are production-ready.

Can die cutting be used for packaging?

Yes. Die cutting is commonly used for packaging pieces, sleeves, inserts, folders, retail displays, product tags, and other printed pieces that need precise cuts, folds, holes, or tabs.

Is die cutting the same as laser die cutting?

No. Traditional die cutting typically uses a die or blade-based cutting method, while laser die cutting uses a laser to cut detailed shapes. Voom can help determine which method fits the project.

Does die cutting require special file setup?

Yes. Die cut projects usually need a clear cut path, proper margins, bleed, safety areas, fold or score marks, and production planning. Voom can help review the file before production.

Does Voom provide die cutting in Plano and Dallas-Fort Worth?

Yes. Voom provides die cutting, rotary die cutting, custom shaped print, packaging pieces, door hangers, pocket folders, hang tags, labels, and print finishing support from Plano for businesses and organizations across Dallas-Fort Worth.

Start a Project

Ready to shape your next print project?

Talk to Voom about custom die cutting, rotary die cutting, shaped print, door hangers, packaging pieces, folders, hang tags, scoring, perforations, and print finishing that makes the final piece work harder.

Start a Die Cutting Project